FLIGHT CONTROLS - PRIMARY FLIGHT CONTROLS


Aircraft flight control systems are classified as primary and secondary. The primary control systems consist of those that are required to safely control an airplane during flight. These include the ailerons, elevator (or stabilizer), and rudder. Secondary control systems improve the performance characteristics of the airplane, or relieve the pilot of excessive control forces. Examples of secondary control systems are wing flaps and trim systems.

Airplane control systems are carefully designed to provide a natural feel, and at the same time, allow adequate responsiveness to control inputs. At low airspeeds, the controls usually feel soft and sluggish, and the airplane responds slowly to control applications. At high speeds, the controls feel firm and the response is more rapid.

Movement of any of the three primary flight control surfaces changes the airflow and pressure distribution over and around the airfoil. These changes affect the lift and drags produced by the airfoil/control surface combination, and allow a pilot to control the airplane about its three axes of rotation.

Design features limit the amount of deflection of flight control surfaces. For example, control-stop mechanisms may be incorporated into the flight controls or movement of the control column and/or rudder pedals may be limited. The purpose of these design limits is to prevent the pilot from inadvertently over controlling and over stressing the aircraft during normal maneuvers.

A properly designed airplane should be stable and easily controlled during maneuvering. Control surface inputs cause movement about the three axes of rotation. The types of stability an airplane exhibits also relate to the three axes of rotation.

HIGH-SPEED FLIGHT- FLIGHT CONTROLS


On high-speed airplanes, flight controls are divided into primary flight controls and secondary or auxiliary flight controls. The primary flight controls maneuver the airplane about the pitch, roll, and yaw axes. They include the ailerons, elevator, and rudder. Secondary or auxiliary flight controls include tabs, leading edge flaps, trailing edge flaps, spoilers, and slats.

Spoilers are used on the upper surface of the wing to spoil or reduce lift. High-speed airplanes, due to their clean low drag design use spoilers as speed brakes to slow them down. Spoilers are extended immediately after touchdown to dump lift and thus transfer the weight of the airplane from the wings onto the wheels for better braking performance.

Jet transport airplanes have small ailerons. The space for ailerons is limited because as much of the wing trailing edge as possible is needed for flaps. Another reason is that a conventional size aileron would cause wing twist at high speed. Because the ailerons are necessarily small, spoilers are used in unison with ailerons to provide additional roll control.

Some jet transports have two sets of ailerons; a pair of outboard low-speed ailerons, and a pair of high-speed inboard ailerons. When the flaps are fully retracted after takeoff, the outboard ailerons are automatically locked out in the faired position. When used for roll control, the spoiler on the side of the up-going aileron extends and reduces the lift on that side, causing the wing to drop. If the spoilers are extended as speed brakes, they can still be used for roll control. If they are the Differential types, they will extend further on one side and retract on the other side.

If they are the Non-Differential type, they will extend further on one side but will not retract on the other side. When fully extended as speed brakes, the Non- Differential spoilers remain extended and do not supplement the ailerons. To obtain a smooth stall and a higher angle of attack without airflow separation, an airplane's wing leading edge should have a well-rounded almost blunt shape that the airflow can adhere to at the higher angle of attack. With this shape, the airflow separation will start at the trailing edge and progress forward gradually as angle of attack is increased.

The pointed leading edge necessary for high-speed flight results in an abrupt stall and restricts the use of trailing edge flaps because the airflow cannot follow the sharp curve around the wing leading edge. The airflow tends to tear loose rather suddenly from the upper surface at a moderate angle of attack. To utilize trailing edge flaps, and thus increase the maximum lift coefficient, the wing must go to a higher angle of attack without airflow separation. Therefore, leading edge slots, slats, and flaps are used to improve the low-speed characteristics during takeoff, climb, and landing. Although these devices are not as powerful as trailing edge flaps, they are effective when used full span in combination with high-lift trailing edge flaps. With the aid of these sophisticated high-lift devices, airflow separation is delayed and the maximum lift coefficient (CLmax) is increased considerably. In fact, a 50-knot reduction in stall speed is not uncommon.

The operational requirements of a large jet transport airplane necessitate large pitch trim changes. Some of these requirements are:
- The requirement for a large CG range.
- The need to cover a large speed range.
- The need to cope with possibly large trim changes due to wing leading edge and trailing edge high- lift devices without limiting the amount of elevator remaining.
- The need to reduce trim drag to a minimum.

These requirements are met by the use of a variable incidence horizontal stabilizer. Large trim changes on a fixed-tail airplane require large elevator deflections. At these large deflections, little further elevator movement remains in the same direction. A variable incidence horizontal stabilizer is designed to take out the trim changes. The stabilizer is larger than the elevator, and consequently does not need to be moved through as large an angle. This leaves the elevator streamlining the tail plane with a full range of movement up and down. The variable incidence horizontal stabilizer can be set to handle the bulk of the pitch control demand, with the elevator handling the rest. On airplanes equipped with a variable incidence horizontal stabilizer, the elevator is smaller and less effective in isolation than it is on a fixed-tail airplane. In comparison to other flight controls, the variable incidence horizontal stabilizer is enormously powerful in its effect. Its use and effect must be fully understood and appreciated by flight crewmembers.

Because of the size and high speeds of jet transport airplanes, the forces required moving the control surfaces can be beyond the strength of the pilot. Consequently, hydraulic or electrical power units actuate the control surfaces. Moving the controls in the cockpit signals the control angle required, and the power unit positions the actual control surface. In the event of complete power unit failure, movement of the control surface can be effected by manually controlling the control tabs. Moving the control tab upsets the aerodynamic balance that causes the control surface to move.

HIGH-SPEED FLIGHT- MACH BUFFET BOUNDARIES


Thus far, only the Mach buffet that results from excessive speed has been addressed. It must be remembered that Mach buffet is a function of the speed of the airflow over the wing—not necessarily the speed of the airplane. Any time that too great a lift demand is made on the wing, whether from too fast an airspeed or from too high an angle of attack near the MMO, the "high-speed" buffet will occur.

However, there are also occasions when the buffet can be experienced at much lower speeds known as the "low-speed Mach buffet." The most likely situation that could cause the low speed buffet would be when the airplane is flown at too slow a speed for its weight and altitude necessitating a high angle of attack. This very high angle of attack would have the effect of increasing airflow velocity over the upper surface of the wing to the point that all of the same effects of the shock waves and buffet would occur as in the high-speed buffet situation. The angle of attack of the wing has the greatest effect on inducing the Mach buffet at either the high-speed or low-speed boundaries for the airplane. The conditions that increase the angle of attack, hence the speed of the airflow over the wing and chances of Mach buffet are as follows:

- High Altitudes—The higher an airplane flies, the thinner the air and the greater the angle of attack required to produce the lift needed to maintain level flight.
- Heavy Weights—The heavier the airplane, the greater the lift required of the wing, and all other things being equal, the greater the angle of attack.
- "G" Loading—An increase in the "G" loading on the airplane has the same effect as increasing the weight of the airplane. Whether turns, rough control usage, or turbulence causes the increase in "G" forces, the effect of increasing the wing's angle of attack is the same.

HIGH-SPEED FLIGHT- SWEEPBACK


Most of the difficulties of transonic flight are associated with shock wave induced flow separation. Therefore, any means of delaying or alleviating the shock-induced separation will improve aerodynamic performance. One method is wing sweep back. Sweep back theory is based upon the concept that it is only the component of the airflow perpendicular to the leading edge of the wing that affects pressure distribution and formation of shock waves.

On a straight wing airplane, the airflow strikes the wing leading edge at 90°, and its full impact produces pressure and lift. A wing with sweep back is struck by the same airflow at an angle smaller than 90°. This airflow on the swept wing has the effect of persuading the wing into believing that it is flying slower than it really is; thus the formation of shock waves is delayed. Advantages of wing sweep include an increase in critical Mach number, force divergence Mach number, and the Mach number at which drag rise will peak. In other words, sweep will delay the onset of compressibility effects. The Mach number, which produces a sharp change in drag coefficient, is termed the "force divergence" Mach numbers and, for most airfoils, usually exceeds the critical Mach number by 5 to 10 percent. At this speed, the airflow separation induced by shock wave formation can create significant variations in the drag, lift, or pitching moment coefficients. In addition to the delay of the onset of compressibility effects, sweep back reduces the magnitude in the changes of drag, lift or moment coefficients. In other words, the use of sweep back will "soften" the force divergence. A disadvantage of swept wings is that they tend to stall at the wingtips rather than at the wing roots.

This is because the boundary layer tends flows span wise toward the tips and to separate near the leading edges. Because the tips of a swept wing are on the aft part of the wing (behind the center of lift), a wingtip stall will cause the center of lift to move forward on the wing, forcing the nose to rise further. The tendency for tip stall is greatest when wing sweep and taper are combined.

The stall situation can be aggravated by a T-tail configuration, which affords little or no pre-stall warning in the form of tail control surface buffet. The T-tail, being above the wing wake remains effective even after the wing has begun to stall, allowing the pilot to inadvertently drive the wing into a deeper stall at a much greater angle of attack.

If the horizontal tail surfaces then become buried in the wing's wake, the elevator may lose all effectiveness, making it impossible to reduce pitch attitude and break the stall. In the pre-stall and immediate post-stall regimes, the lift/drag qualities of a swept wing airplane (specifically the enormous increase in drag at low speeds) can cause an increasingly descending flight path with no change in pitch attitude, further increasing the angle of attack. In this situation, without reliable angle of attack information, a nose-down pitch attitude with an increasing airspeed is no guarantee that recovery has been effected, and up-elevator movement at this stage may merely keep the airplane stalled.

It is a characteristic of T-tail airplanes to pitch up viciously when stalled in extreme nose-high attitudes, making recovery difficult or violent. The stick pusher inhibits this type of stall. At approximately one knot above stall speed, preprogrammed stick forces automatically move the stick forward, preventing the stall from developing. A "g" limited may also be incorporated into the system to prevent the pitch down generated by the stick pusher from imposing excessive loads on the airplane. A "stick shaker," on the other hand provides stall warning when the airspeed is 5 to 7 percent above stall speed.

HIGH-SPEED FLIGHT- SHOCK WAVES


When an airplane flies at subsonic speeds, the air ahead is "warned" of the airplane's coming by a pressure change transmitted ahead of the airplane at the speed of sound. Because of this warning, the air begins to move aside before the airplane arrives and is prepared to let it pass easily. When the airplane's speed reaches the speed of sound, the pressure change can no longer warn the air ahead because the airplane is keeping up with its own pressure waves. Rather, the air particles pile up in front of the airplane causing a sharp decrease in the flow velocity directly in front of the airplane with a corresponding increase in air pressure and density.

As the airplane's speed increases beyond the speed of sound, the pressure and density of the compressed air ahead of it increase the area of compression extending some distance ahead of the airplane. At some point in the air stream, the air particles are completely undisturbed, having had no advanced warning of the airplane's approach, and in the next instant the same air particles are forced to undergo sudden and drastic changes in temperature, pressure, density, and velocity. The boundary between the undisturbed air and the region of compressed air is called a shock or "compression" wave.
This same type of wave is formed whenever a supersonic air stream is slowed to subsonic without a change in direction. Such as when the air stream is accelerated to sonic speed over the chambered portion of a wing, and then decelerates to subsonic speed as the area of maximum camber is passed. A shock wave will form as a boundary between the supersonic and subsonic ranges.

Whenever a shock wave forms perpendicular to the airflow, it is termed a "normal" shock wave, and the flow immediately behind the wave is subsonic. A supersonic air stream passing through a normal shock wave will experience these changes:

- The air stream is slowed to subsonic.
- The airflow immediately behind the shock wave does not change direction.
- The static pressure and density of the air stream behind the wave is greatly increased.
- The energy of the air stream (indicated by total pressure—dynamic plus static) is greatly reduced.

Shock wave formation causes an increase in drag. One of the principal effects of a shock wave is the formation of a dense high-pressure region immediately behind the wave. The instability of the high pressure region, and the fact that part of the velocity energy of the airstream is converted to heat as it flows through the wave is a contributing factor in the drag increase, but the drag resulting from airflow separation is much greater. If the shock wave is strong, the boundary layer may not have sufficient kinetic energy to withstand airflow separation. The drag incurred in the transonic region due to shock wave formation and airflow separation is known as "wave drag." When speed exceeds the critical Mach number by about 10 percent, wave drag increases sharply. A considerable increase in thrust (power) is required to increase flight speed beyond this point into the supersonic range where, depending on the airfoil shape and the angle of attack, the boundary layer may reattach.

Normal shock waves form on the wing's upper surface first. Further increases in Mach number, however, can enlarge the supersonic area on the upper surface and form an additional area of supersonic flow and a normal shock wave on the lower surface. As flight speed approaches the speed of sound, the areas of supersonic flow enlarge and the shock waves move nearer the trailing edge.

Associated with "drag rise" are buffet (known as Mach buffet), trim and stability changes, and a decrease in control force effectiveness. The loss of lift due to airflow separation results in a loss of down wash, and a change in the position of the center pressure on the wing. Airflow separation produces a turbulent wake behind the wing which causes the tail surfaces to buffet (vibrate).

The nose-up and nose-down pitch control provided by the horizontal tail is dependent on the down wash behind the wing. Thus, a decrease in down wash decreases the horizontal tail's pitch control effectiveness. Movement of the wing center of pressure affects the wing pitching moment. If the center of pressure moves aft, a diving moment referred to as "Mach tuck" or "tuck under" is produced, and if it moves forward, a nose-up moment is produced. This is the primary reason for the development of the T-tail configuration on many turbine-powered airplanes, which places the horizontal stabilizer as far as practical from the turbulence of the wings.

HIGH-SPEED FLIGHT- BOUNDARY LAYER


Air has viscosity, and will encounter resistance to flow over a surface. The viscous nature of airflow reduces the local velocity's on a surface and is responsible for skin friction drag. As the air passes over the wing's surface, the air particles nearest the surface come to rest. The next layer of particles is slowed down but not stopped. Some small but measurable distance from the surface, the air particles are moving at free stream velocity. The layer of air over the wing's surface, which is slowed down or stopped by viscosity, is termed the "boundary layer." Typical boundary layer thickness on an airplane range from small fractions of an inch near the leading edge of a wing to the order of 12 inches at the aft end of a large airplane such as a Boeing 747.

There are two different types of boundary layer flow: laminar and turbulent. The laminar boundary layer is a very smooth flow, while the turbulent boundary layer contains swirls or "eddies." The laminar flow creates less skin friction drag than the turbulent flow, but is less stable. Boundary layer flow over a wing surface begins as a smooth laminar flow. As the flow continues back from the leading edge, the laminar boundary layer increases in thickness. At some distance back from the leading edge, the smooth laminar flow breaks down and transitions to a turbulent flow. From a drag standpoint, it is advisable to have the transition from laminar to turbulent flow as far aft on the wing as possible, or have a large amount of the wing surface within the laminar portion of the boundary layer. The low energy laminar flow, however, tends to break down more suddenly than the turbulent layer. Another phenomenon associated with viscous flow is separation. Separation occurs when the airflow breaks away from an airfoil. The natural progression is from laminar boundary layer to turbulent boundary layer and then to airflow separation. Airflow separation produces high drag and ultimately destroys lift. The boundary layer separation point moves forward on the wing as the angle of attack is increased.

"Vortex Generators" are used to delay or prevent shock wave induced boundary layer separation encountered in transonic flight. Vortex generators are small low aspect ratio airfoils placed at a 12° to 15° angle of attack to the air stream. They are usually spaced a few inches apart along the wing ahead of the ailerons or other control surfaces. Vortex generators create a vortex that mixes the boundary airflow with the high-energy airflow just above the surface. This produces higher surface velocity's and increases the energy of the boundary layer. Thus, a stronger shock wave will be necessary to produce airflow separation.

HIGH-SPEED FLIGHT- MACH NUMBER VS AIRSPEED


Speeds such as Mach Crit and MMO for a specific airplane occur at a given Mach number. The true airspeed (TAS), however, varies with outside air temperature. Therefore, true airspeeds corresponding to a specific Mach number can vary considerably (as much as 75 – 100 knots). When an airplane cruising at a constant Mach number enters an area of higher outside air temperatures, true airspeed and required fuel increases, and range decreases. Conversely, when entering an area of colder outside air temperatures, true airspeed and fuel flow decreases, and range increases. In a jet airplane operating at high altitude, the indicated airspeed (IAS) for any given Mach number decreases with an increase in altitude above a certain level. The reverse occurs during descent. Normally, climbs and descents are accomplished using indicated airspeed in the lower altitudes and Mach number in the higher altitudes.

Unlike operations in the lower altitudes, the indicated airspeed (IAS) at which a jet airplane stalls increases significantly with altitude. This is due to the fact that true airspeed (TAS) increase with altitude. At high true airspeeds, air compression causes airflow distortion over the wings and in the pitot system. At the same time, the indicated airspeed (IAS) representing MMO decreases with altitude. Eventually, the airplane can reach an altitude where there is little or no difference between the two.

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